Outer constant velocity joint (CV joint) boot (Freelander 2)

Special tool

303-D121 Puller, General Purpose

NOTE: Do not remove the outer CV joint from the shaft. To replace the outer CV joint boot, remove the inner CV joint and boot. The inner and outer boots are supplied as a kit.

Removal

1. Raise and support the vehicle.

WARNING: Ensure that the vehicle is supported securely.

2. Remove the halfshaft. Refer to the procedure: Right halfshaft (205-04 Front Drive Axle Shafts, Removal and Installation).

3.

NOTE: Discard clamps.

4.

NOTE: Discard clamps.

5.

CAUTION: Take care to prevent dirt and chips from entering the element.

6.

NOTE: Discard the clamp.

7. Special tool: 303-D121

Installation

1. Clean the elements and check them for deterioration.

CAUTION: Observe absolute cleanliness when handling these items.

2. Install the inner and outer joint boots onto the axle shaft.

3. Install the inner constant velocity joint on the axle shaft.

NOTE: Install a new clamp.

4. Install the outer constant velocity joint on the axle shaft.

CAUTION: These components must be installed in the original positions marked during removal.

5. Pack the inner joint with the supplied grease.

6. Pack the outer joint with the supplied grease.

7. Secure the boot to the inner CV joint.

NOTE: Install new clamps.

8. Secure the cover to the outer CV joint.

NOTE: Install new clamps.

9. Install the right half shaft. Refer to the procedure: Right Half Shaft (205-04 Front Drive Axle Shafts, Removal and Installation).