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Checking the dimensions and tolerances of the body and frame (Discovery 3)

 
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  • Checking the dimensions and tolerances of the body and frame
 
        1  
Contents: Body repair: checking dimensions ⇩ Dimensions between points ⇩ Dimensions in the front part of the…⇩ Dimensions in the front part of the…⇩ Dimensions of the side part of the…⇩ Internal dimensions ⇩ Dimensions at the rear of the body ⇩ Front frame dimensions ⇩ Front frame dimensions ⇩ Front frame dimensions ⇩ Front frame dimensions ⇩ Rear frame dimensions ⇩ Rear frame dimensions ⇩ Rear frame dimensions ⇩ Rear frame dimensions ⇩ Sizes of gaps and profiles ⇩ Dimensions in frontal projection ⇩ Dimensions of the side part of the…⇩ Dimensions at the rear of the body ⇩

Body repair: checking dimensions


The measured dimensions are shown in millimeters and inches. Dimensions in inches are shown in brackets.

Dimensions between points


These dimensions represent the distance between two characteristic points of the body. Such points can be holes or intersection points. If the characteristic point is a hole, the distance is always measured from the center of the hole.

Dimensions in the front part of the body


Dimensions in the front part of the body


NameОтДоLength
AHood Latch Panel, Lower Left Outer FastenerHood Latch Panel Lower Right Outer Fastener1503,2 (59,18)
BHood Latch Panel, Left Locator GrooveHood Latch Panel, Right Locator Groove900 (35,43)
CHood Latch Panel, Left Locator Mounting PinHood Latch Panel, Right Locator Mounting Pin1540,4 (60,64)
DWing, front left mountWing, front right mount1617,8 (63,69)
EWing, front right mountWing, rear left mount1780,2 (70,08)
FWing, rear left mountWing, rear right mount1620 (63,77)
GWing, front mountHood Latch Panel, Locator Mounting Pin114,23 (4,49)



Dimensions in the front part of the body


Dimensions in the front part of the body


NameОтДоLength
ALeft hood hinge, middle mounting holeRight Upper Windshield Trim, Mounting Hole1827 (71,92)
BLeft Upper Windshield Trim, Mounting HoleRight Upper Windshield Trim, Mounting Hole1431,5 (56,35)

Dimensions of the side part of the body


Dimensions of the side part of the body


NameОтДоLength
AFront door upper hinge, upper mounting holeUpper rear door hinge, upper mounting hole1078,9 (42,47)
BFront door upper hinge, upper mounting holeRear door lower hinge, upper mounting hole1138,3 (44,81)
CFront door lower hinge, upper mounting holeUpper rear door hinge, upper mounting hole1174,4 (46,23)
DFront door lower hinge, upper mounting holeRear door lower hinge, upper mounting hole1078,9 (42,47)
EUpper rear door hinge, upper mounting holeRear Door Pillar Retainer, Mounting Hole983,5 (38,72)
FRear door lower hinge, upper mounting holeRear Door Pillar Retainer, Mounting Hole1069,9 (42,12)



Internal dimensions


Internal dimensions


NameОтДоLength
ALeft seat belt anchor, upper anchor pointRight seat belt anchor, lower anchor point1743,6 (68,64)
BRight inner rear wheel arch, lower seat belt pretensioner mounting pointLeft inner rear wheel arch, lower seat belt pretensioner mounting point1518,2 (59,77)

Dimensions at the rear of the body


Dimensions at the rear of the body


NameОтДоLength
ATailgate, right adjustment mountRear door, left latch mount1222,1 (48,11)
BTailgate, right adjustment mountTailgate, left latch mount1186,6 (46,71)
CRear door, left hinge cover, mounting holeRight roof assembly, right mating hole1184,3 (46,62)

Front frame dimensions


Front frame dimensions


NameОтДоLength
ABody attachment point 1 (front)Body attachment point 32113 (83,12)
BBody attachment point 1 (front)Body attachment point 21139 (44,84)
CBody attachment point 3 (left)Body attachment point 3 (right)1275 (50,196)
DBody attachment point 1 (left front)Body attachment point 1 (right front)1015 (39,96)
EBody attachment point 2 (left)Body attachment point 2 (right)1258 (49,53)
FBaseline (Z)Body attachment point 3136,5 (5,374)
GBaseline (Z)Body attachment point 2105,5 (4,15)
HBaseline (Z)Body attachment point 178,8 (3,102)



Front frame dimensions


Front frame dimensions


NameОтДоLength
ABody attachment point 1 (left front)Shock absorber mount (right)1063,1 (41,85)
BBody attachment point 1 (left front)Body attachment point 2 (right)1609 (63,34)
CBody attachment point 1 (left front)Body attachment point 3 (right)24,3,3 (94,61)
DBody attachment point 2 (left front)Body attachment point 3 (right)1597,7 (62,90)
EBody attachment point 1 (left front)Body attachment point 2 (left)1139 (44,84)

Front frame dimensions


Front frame dimensions


(The original article is located on LRman.ru)

NameОтДоLength
AFront bumper bracket (left)Front bumper bracket (right)810 (31,8)
BLower arm (left front)Lower arm (right front)635,7 (25,02)
CSteering gear (left side)Steering gear (right side)520 (20,4)
DUpper arm (left front)Upper arm(right front)748,7 (29,47)
EUpper arm (left rear)Upper arm (right rear)836,8 (32,9)
FLower arm (left rear)Lower arm (left rear)678,6 (26,71)



Front frame dimensions


Front frame dimensions


NameОтДоLength
ABaseline (Z)Front bumper bracket37,81 (1,488)
BBaseline (Z)Lower arm249,22 (9,811)
CBaseline (Z)Steering gear201,84 (7,946)
DBaseline (Z)Front Upper Control Arm170,09 (6,696)
EBaseline (Z)Rear Upper Control Arm134,17 (5,282)
FBaseline (Z)Rear lower control arm236,37 (5,282)

Rear frame dimensions


Rear frame dimensions


NameОтДоLength
ABody attachment point 4 (left)Body attachment point 4 (right)806 (31,732)
BBody attachment point 5 (rear)Shock absorber support533,5 (21,00)
CBody attachment point 5 (rear)Body attachment point 4882,8 (34,755)
DBody attachment point 5 (left rear)Body attachment point 5 (right rear)1114 (43,858)
EBody attachment point 5 (rear)Rear crossmember332 (13,07)
FBaseline (Z)Body attachment point 5 (rear)127,5 (5,01)
GBaseline (Z)Body attachment point 461,2 (2,40)



Rear frame dimensions


Rear frame dimensions


NameОтДоLength
ABody attachment point 5 (left rear)Body attachment point 4 (right)1304,2 (51,34)
BBody attachment point 5 (left rear)Rear shock absorber support (right)1156 (45,51)
CBody attachment point 5 (left rear)Rear shock absorber support (left)533,5 (21,00)

Rear frame dimensions


Rear frame dimensions


NameОтДоLength
AShock absorber (left)Shock absorber (right)937,1 (36,9)
BUpper arm (left rear)Upper arm (right rear)757,4 (29,81)
CLower arm (left front)Lower arm (right front)818,4 (32,2)
DUpper arm (left front)Upper arm(right front)946,5 (37,2)
EToe-in adjustment rod (left)Toe-in adjustment rod (right)439 (17,2)
FLower arm (left rear)Lower arm (right rear)508,4 (20,01)

Rear frame dimensions


Rear frame dimensions


NameОтДоLength
AVase line (Z)Shock absorber169,97 (6,691)
BVase line (Z)Rear Upper Control Arm32,27 (1,270)
CVase line (Z)Front lower control arm161,04 (6,340)
DVase line (Z)Front Upper Control Arm55,07 (2,168)
EVase line (Z)Toe adjustment rod200,87 (7,908)
FVase line (Z)Rear lower control arm250,81 (9,874)



Sizes of gaps and profiles


The following information is intended to guide technical personnel in the installation of exterior panels and decorative body parts. Its purpose is to ensure correct joining of the elements and an acceptable appearance of the vehicle.

Dimensions in frontal projection


Dimensions in frontal projection


SectionDescriptionGapProfiling
A-AFrom headlight to hood22,0 (0,866) ±1,4 (0,055)Not applicable
B-BFrom headlight to bumper6,0(0,236) ±1,8 (0,070)Not applicable
C-CFrom headlight to wing4,0(0,157) ±1,2 (0,0472)0,0±1,2 (0,047)
D-DFrom headlight to grille4,0(0,157) ±1,2 (0,0472)0,0±1,0 (0,039)

Dimensions of the side part of the body


Dimensions of the side part of the body


SectionDescriptionGapProfiling
E-EFrom hood to fender22,0 (0,866) ±1,4 (0,055)+ 1,0 (0,039)
F-FBetween the rear door and the body side panel4,5 (0,177) ±1,1 (0,043)0,0 + 1,0 (0,039) - 0,0
G-GBetween the front and back doors5,0 (0,196) ±1,0 (0,039)0,0 + 1,0 (0,039) - 0,0
H-HFrom the front fender to the front door5,0 (0,196) ±1,0 (0,039)0,0 + 1,4 (0,055) - 0,0
X-XFrom the fuel filler cap to the side panel2,9 (0,114) ±1,0 (0,039)1,0 (0,039) ±1,0 (0,039)



Dimensions at the rear of the body


Dimensions at the rear of the body


SectionDescriptionGapProfiling
L-LFrom the tailgate to the rear door6,0 (0,236) ±1,0 (0,039)0,0±1,0 (0,039)
M-MFrom the tailgate to the bumper12,8 (0,503) ±2,1 (0,0826)Not applicable
N-NFrom the tailgate to the roof10 (0,393) ±1,3 (0,0511)-2,0 (0,078) ±1,3 (0,0511)
O-OFrom the tailgate to the rear light cluster5,0 (0,196) ±1,6 (0,062)5,0 (0,196) ±1,3 (0,0511)
P-PFrom the tailgate to the rear light cluster5,0 (0,196) ±1,6 (0,062)3,0 (0,118) ±1,9 (0,074)


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article review: Saveliy Ushakov


 

Previous articles
General information about body repair
Protection against car body corrosion
Eliminating the causes of water penetration

Current article
Checking the dimensions and tolerances of the body and frame

Next articles
Technological roof panels
Removal and installation the roof panel

 
 

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Comments on this article

Виталий
07.05.2018
17:24
Ребята, МЕГА РЕСПЕКТ !!! Еще бы кнопка была печати без рекламы.
answer quote



How much will 47 + 27 =

       




Discovery 3 
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Discovery 1 
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