Dismantling
1. Raise the car on a lift.
2. Remove the exhaust system.
EXHAUST MANIFOLD AND EXHAUST GAS SYSTEM: Td6 engine, REPAIR WORK, Exhaust system and system components suspension.
3. Remove the 8 nuts securing the central heat shield and remove the shield.
4. Remove the 8 hex head screws securing the fuel tank heat shield and remove the shield.
5. Mark the propeller shaft flange and final drive shank flange with mounting marks for reassembly.
6. Remove 6 nuts and bolts securing propeller shaft to final drive flange.
7. Turn out two nuts of fastening of an intermediate support of a cardan shaft, lower a cardan shaft, separate a flange from the main transfer then temporarily establish an intermediate support and fix it with nuts.
8. Remove and discard the lock washer.
9. Mark the shank nut and shank with mounting marks for reassembly.
10. Using tool LRT-51-003, secure the shank flange and remove the shank nut.
11. Install a container to collect the escaping oil.
12. Using a double lever puller, remove the shank flange.
13. Being careful not to damage the seal groove, remove and discard the seal.
Assembly
1. Wipe the seal groove.
2. Using tool LRT-12-179 with adapter LRT-51-019, install a new seal.
3. Wipe the shank flange.
4. Install the shank flange, hold the flange with tool LRT-51-003 and tighten the shank nut until the mounting marks line up.
CAUTION: Do not tighten the nut more than required to match the mounting marks.
5. Install a new lock washer.
6. Wipe the mating surfaces of the propeller shaft flanges and final drive shank.
7. Remove the nuts that secure the propeller shaft intermediate support, attach the propeller shaft to the final drive shank flange and install the intermediate support in place. Tighten the intermediate support mounting nuts, but do not fully tighten them at this stage.
8. Wrap nuts of fastening of a cardan shaft to a flange of a shaft of the main transfer and tighten them with the moment of 70 Нм.
9. Tighten nuts of fastening of an intermediate support of a cardan shaft with the moment of 21 Нм.
10. Install the fuel tank heat shield and tighten the screws securing it.
11. Install the central heat shield and tighten its nuts.
12. Reinstall the exhaust system.
EXHAUST MANIFOLD AND EXHAUST GAS SYSTEM: Td6 engine, REPAIR WORK, Exhaust system and system components suspension.
13. Add oil to the final drive housing to the required level.
MAIN GEAR AND DIFFERENTIAL, ADJUSTMENTS, Rear final drive and differential housing - oil drain and fill.
Comments on this article