Dismantling
1. Disconnect "negative" battery terminal.
2. Disconnect the generator.
3. Remove the rear wheel.
4. Remove the back door.
5. Remove the rear door and tailgate seals.
6. Remove the rear door and tailgate bumpers.
7. Remove an overlay of a threshold.
EXTERIOR PARTS, REPAIR WORKS, Front bumper extension - spoiler.
8. Remove a beam of a back bumper.
EXTERIOR DETAILS, REPAIR WORKS, Bumper beam - rear.
9. Remove the rear wheel arch liner.
10. Remove system of release of the fulfilled gases in gathering.
EXHAUST MANIFOLD AND EXHAUST GAS SYSTEM: Td6 engine, REPAIR WORK, Exhaust system and system components suspension.
11. Remove the rear pillar trim "E".
EXTERIOR PARTS, REPAIR WORK, Trim - C-pillar "E" body.
12. Remove back lateral glass.
GLASS, REPAIR WORKS, Luggage compartment side glass.
13. Remove the rear light assembly.
LIGHTING, REPAIRS, Rear combination lamp.
14. Right side: Remove all fuel from the fuel tank.
Td6 ENGINE FUEL SUPPLY, ADJUSTMENTS, Draining fuel from the fuel tank.
15. Right side: Remove the fuel filler neck.
16. Right side: Remove the filler cap together with the release mechanism.
17. Remove the air suspension cross link valve.
REAR SUSPENSION, REPAIR WORKS, Bypass valve.
18. Remove a seat belt of a back seat.
19. Remove the inner lining of the rear pillar "E".
CAR INTERIOR PARTS, REPAIR WORKS, Decorative trim - rear pillar "E" body.
20. Remove the lower decorative overlay of a back part of the side panel.
CAR INTERIOR PARTS, REPAIR WORKS, Rear side decorative panel - lower.
21. Remove all components of the audio-video and navigation systems located in the rear of the passenger compartment.
NAVIGATION AND ON-BOARD ENTERTAINMENT, REPAIRS, Amplifier.
22. Loosen the rear carpet and move it to the side.
23. Remove the luggage compartment carpet.
24. Remove the sealing elements from the back of the side panel.
25. Separate the wiring harnesses from the C-pillar and the rear of the side panel.
Repair work
1. Please read the following warning before removing the rack reinforcement panel.
WARNING: When cutting the body side panel section, do not cut through the reinforcement panel as there is a drain tube behind it. The approximate position of the drain tube is shown in the figure.
2. Remove damaged panels, prepare joint edges and install new panels in accordance with the Body Panel Repair Code. Punch or drill holes in the panel to be installed for the cork weld as shown.
Assembly
1. Restore the sealing elements of the back of the side panel.
2. Attach the wiring harnesses to the C-pillar "D" and on the back of the sidebar.
3. Install the luggage compartment carpet.
4. Reinstall all components of the audio-video and navigation systems located in the rear of the passenger compartment.
NAVIGATION AND ON-BOARD ENTERTAINMENT, REPAIRS, Amplifier.
5. Install the bottom trim on the back of the side panel.
CAR INTERIOR PARTS, REPAIR WORKS, Rear side decorative panel - lower.
6. Lay in place and secure the rear floor carpet.
7. Install the rear pillar inner trim "E".
CAR INTERIOR PARTS, REPAIR WORKS, Decorative trim - rear pillar "E" body.
8. Install the air suspension cross link valve.
REAR SUSPENSION, REPAIR WORKS, Bypass valve.
9. Reinstall the rear wheel arch liner.
10. Install the rear seat belt.
11. Establish an overlay of a back rack "E".
EXTERIOR PARTS, REPAIR WORK, Trim - C-pillar "E" body.
12. Install the rear side glass.
GLASS, REPAIR WORKS, Luggage compartment side glass.
13. Install the rear light assembly.
LIGHTING, REPAIRS, Rear combination lamp.
14. Right side: Install the fuel filler neck.
15. Right side: Install the filler cap with the release mechanism.
16. Establish an overlay of a threshold.
EXTERIOR PARTS, REPAIR WORKS, Front bumper extension - spoiler.
17. Reinstall the exhaust system assembly.
EXHAUST MANIFOLD AND EXHAUST GAS SYSTEM: Td6 engine, REPAIR WORK, Exhaust system and system components suspension.
18. Establish a beam of a back bumper.
EXTERIOR PARTS, REPAIR WORKS, Bumper beam - rear.
19. Establish chippers of a back door and doors of a luggage compartment.
20. Install the tailgate and tailgate seals.
21. Hang the back door.
22. Install the rear wheel.
23. Right side: Fill the fuel tank.
Td6 ENGINE FUEL SUPPLY, ADJUSTMENTS, Draining fuel from the fuel tank.
24. Attach the generator.
25. Attach "negative" battery terminal.
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