Dismantling
1. Disconnect "negative" battery terminal.
2. Drain the engine oil and remove the filter element from the oil filter housing.
MAINTENANCE, MAINTENANCE, Engine Oil and Oil Filter - Td4.
3. Remove the front right wheel.
4. Turn away 3 bolts and remove the right mudguard.
5. Turn away a bolt of fastening of a casing of an oil dipstick to the case of the oil filter.
6. Remove the dipstick tube and discard the O-ring.
7. Models with air conditioning system: Remove the two bolts and remove the compressor belt tensioner.
8. Turn out three bolts of fastening of a pipe of system of cooling to the pallet and to the block of cylinders.
9. Models with air conditioning system: Remove the compressor mounting bolts, move it aside and secure.
10. Air Conditioning Models: Remove the three bolts and remove the A/C compressor bracket.
11. Loosen the bolt securing the lower cross member of the engine mount to the subframe.
12. Turn away a bolt of fastening of the bottom crossbeam to an arm on the pallet.
13. Turn away five bolts and remove an arm of a crossbar.
14. Turn away 3 bolts of fastening of the pallet of the engine to a transmission.
15. Turn away 19 bolts and remove the pallet. Dispose of the gasket.
Installation
1. Wipe down the drip tray and mating surface.
2. Apply a bead of sealant (part number STC 50550) to the places indicated in the figure.
3. Install a new gasket on the pallet, put the pallet in its place, screw in the mounting bolts, but do not tighten them.
4. Screw in bolts of fastening of the pallet to a transmission, slightly tighten them and weaken again. With this technique, the rear flange of the pallet will take the correct position in relation to the gearbox.
5. Evenly tighten the M8 bolts to 28 Nm, and the M6 bolts (access via gearbox housing) - torque 10 Nm.
6. Tighten bolts of fastening of the pallet to a transmission. Tightening torque 85 Nm.
7. Install the lower cross member bracket and tighten the mounting bolts evenly. Tighten the M12 bolts to 50 Nm and the M10 bolts to 45 Nm.
8. Tighten the motor mount cross member bolts. Tightening torque 100 Nm.
9. Models with air conditioning system: Install the compressor bracket and tighten the bolts to 25 Nm.
10. Models with air conditioning system: Install the compressor and tighten the bolts to 25 Nm.
11. Install the distribution pipe of the cooling system on the pallet, screw in the bolts and tighten them. Tightening torque 10 Nm.
12. Models with A/C system: Install the compressor belt tensioner, screw in its mounting bolts, but do not tighten them yet.
13. Models with air conditioning system: Tension the compressor drive belt.
AIR CONDITIONING SYSTEM, Air conditioning compressor drive belt - for models with Td4 engine, Air conditioning compressor drive belt - for models with Td4 engine.
14. Establish a casing of an oil dipstick, having put on it a new sealing ring. Tighten the bolts. Tightening torque 10 Nm.
15. Reinstall the mudguard and tighten the mounting bolts to 10 Nm.
16. Replace the wheel (wheels) and tighten the nuts to a torque of 115 Nm.
17. Insert a new filter element of the lubrication system and fill the engine with oil.
MAINTENANCE, MAINTENANCE, Engine Oil and Oil Filter - Td4.
18. Attach "negative" battery terminal.
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