Removal and installation the front brake caliper (Discovery 3)

Removal

1.

CAUTION: Never work on a vehicle supported solely by a jack. Always support the vehicle securely.

Raise and support the vehicle.

2. Remove the wheel and tire assembly.

3. Remove the lower brake caliper bolt.



4. Left side only: Disconnect the brake pad wear indicator sensor.

5. Disconnect the brake hose from the brake caliper.

• Remove the fitting.
• Remove and discard the two sealing washers.
• Install plugs into the open holes.

6. Remove the brake pads.

• Rotate the brake caliper upward.
• Release the 2 clamps.

7. Remove the upper brake caliper bolt.





8. Remove the brake caliper.

Installation

1.

CAUTION: Do not use compressed air to clean brake components. Dust from friction materials is harmful if inhaled.

Clean the brake caliper body and backing plate with clean brake fluid.

2. Install the brake caliper.

3. Insert the upper brake caliper bolt. Tighten the bolt. (tightening torque 35 Nm).

4. Install the brake pads. Install two clamps.

5. Turn the brake caliper down. Tighten the bolt. (tightening torque 35 Nm).

6. Connect the brake hose to the brake caliper.

• Remove the plugs from the holes.
• Install new sealing washers.
• Tighten the brake hose nipple. (tightening torque 32 Nm).

7. Connect the brake pad wear indicator sensor.

8. Install the wheel and tire assembly. Tighten the wheel nuts. (tightening torque 140 Nm).

9. Bleed the brake system. For more information, refer to Bleeding the Brake System (70.25.02)