Removal and installation the generator (Freelander 2)

Removal

1. Remove the cover and disconnect the ground cable from the battery. Refer to procedure: Specifications (414-00 Charging System - General Information, Specifications).

2. Remove the fuel filter. Refer to procedure: Fuel Filter (310-01B Fuel Tank and Lines - 2.2L Duratorq - Td4, Removal and Installation).

3. Raise and support the vehicle.

WARNING: Ensure that the vehicle is supported securely.

4. Remove the lower engine cover. Refer to procedure: Engine Cover (501-02 Front Body Panels, Removal and Installation).

5.Remove the accessory drive belt. Refer to procedure: Accessory Drive Belt (303-05B Accessory Drive - 2.2L Duratorq - Td4, Removal and Installation).














11. Release the power steering pump.



12.

WARNING: Power steering fluid is extremely flammable. Make sure that no power steering fluid is spilled on the engine and that the power steering fluid reservoir cap is tightly closed.

16.

CAUTION: Clean mating surfaces of any foreign material.

Installation

1. Install the generator.

CAUTION: Clean mating surfaces of any foreign material.

2. Screw in the two generator bolts. Tightening torque: 48 Nm

3. Install the accessory drive belt idler pulley. Tightening torque: 48 Nm

4. Install the accessory drive belt pulley dust cover.

5. Connect the generator electrical connector.



6. Connect the battery cable to the generator. Tightening torque: 24 Nm

7. Secure the power steering fluid reservoir.

8. Install the power steering pump. Tightening torque: 24 Nm

CAUTION: Clean mating surfaces of any foreign material.

9. Install the fuel filter support bracket. Tightening torque: 20 Nm

10. Attach the oil level indicator tube to the fuel filter support bracket. Tightening torque: 10 Nm

11. Install the inner fuel filter screen.

12. Secure the upper coolant hose.

13. Install the accessory drive belt. Refer to procedure: Accessory Drive Belt (303-05B Accessory Drive - 2.2L Duratorq - Td4, Removal and Installation).

14. Install the lower engine guard. Refer to procedure: Engine Guard (501-02 Front Body Panels, Removal and Installation).

15. Install the fuel filter. Refer to procedure: Fuel Filter (310-01B Fuel Tank and Lines - 2.2L Duratorq - Td4, Removal and Installation).