Removing
1. Remove the cover and disconnect the ground wire from the battery. Refer to procedure: Specifications (414-00 Charging system - General information, Specifications).
2. Remove the fuel filter. Refer to Procedure: Fuel Filter (310-01B Fuel tank and fuel lines - 2.2L Duratorq - Td4, Removal - Refitting).
3. Raise and support the vehicle.
WARNING: Place secure stands under the vehicle.
4. Remove the lower engine protection. Refer to procedure: Motor protection (501-02 Front body panels, Removal and installation).
5.Remove the accessory drive belt. Refer to Procedure: Accessory Drive Belt (303-05B Accessory drive - 2.2L Duratorq - Td4, Removal and installation).
6.
7.
8.
9.
10.
11. Release the power steering pump.
12.
WARNING: Power steering fluid is extremely flammable. Make sure that power steering fluid has not been spilled on the engine and that the power steering fluid reservoir cap is tightly closed.
13.
14.
15.
16.
CAUTION: Clean mating surfaces of foreign material.
17.
18.
Installation
1. Install the generator.
CAUTION: Clean mating surfaces of foreign material.
2. Screw in two bolts of the generator. Tightening torque: 48 Nm
3. Install the accessory drive belt idler pulley. Tightening torque: 48 Nm
4. Install the accessory drive belt pulley dust cover.
5. Dock the electrical connector of the generator.
6. Connect the battery cable to the generator. Tightening torque: 24 Nm
7. Fix a tank of the amplifier of a steering.
8. Install the power steering pump. Tightening torque: 24 Nm
CAUTION: Clean mating surfaces of foreign material.
9. Install the fuel filter support bracket. Tightening torque: 20 Nm
10. Attach the oil level indicator tube to the fuel filter support bracket. Tightening torque: 10 Nm
11. Install the fuel filter inner screen.
12. Attach the top coolant hose.
13. Install the accessory drive belt. Refer to Procedure: Accessory Drive Belt (303-05B Accessory drive - 2.2L Duratorq - Td4, Removal and installation).
14. Install the lower engine protection. Refer to procedure: Motor protection (501-02 Front body panels, Removal and installation).
15. Install the fuel filter. Refer to Procedure: Fuel Filter (310-01B Fuel tank and fuel lines - 2.2L Duratorq - Td4, Removal - Refitting).
Comments on this article