In this operation, the front outer body side panel is replaced along with the pillar inner panel "A"and rack reinforcement panels "A".
Dismantling
1. Disconnect "negative" battery terminal.
2. Disconnect the generator.
3. Disconnect all electronic units.
4. Remove the wheel (wheels).
5. Remove the front wheel arch liner.
EXTERIOR PARTS, REPAIR WORKS, Front fender liner.
6. Remove the front fender.
EXTERIOR PARTS, REPAIR WORKS, Front fender.
7. Remove the front door.
DOORS, Removing the front door assembly to provide access to other elements, installing the front door, Removing the front door assembly to provide access to other elements, installing the front door.
8. Remove the front seat.
SEATS, REPAIRS, Front seat.
9. Remove the control panel.
INTERIOR PARTS, REPAIRS, Control panel - for cars up to 2004 model year.
10. Remove the air supply duct to face level.
11. Remove an upholstery of a ceiling of salon.
INTERIOR TRIM PARTS, REPAIR WORKS, 5-door ceiling panel.
12. Remove a windshield.
GLASS, REPAIR WORKS, Windshield.
13. Remove an overlay of a threshold of an aperture of a forward door. Loosen the front floor mat and slide it to the side.
14. Remove the door seal.
15. Remove isolation of a partition of a motor compartment.
16. Driver's side: Remove the passenger compartment relay and fuse box.
Repair work
1. Remove damaged panels, prepare joint edges and install new panels in accordance with the Body Panel Repair Code. Punch or drill holes in the panel to be installed for the cork weld as shown.
Installation
1. Driver's side: Install the vehicle interior relay and fuse box.
2. Restore insulating overlays of a partition of a motor compartment.
3. Install the side door seal.
4. Replace the front carpet and install the front door sill trim.
5. Establish an upholstery of a ceiling of salon.
INTERIOR TRIM PARTS, REPAIR WORKS, 5-door ceiling panel.
6. Install the windshield.
GLASS, REPAIR WORKS, Windshield.
7. Place the air supply duct at face level.
8. Replace the control panel.
INTERIOR PARTS, REPAIRS, Control panel - for cars up to 2004 model year.
9. Reinstall the front seat.
SEATS, REPAIRS, Front seat.
10. Install the front door.
DOORS, Removing the front door assembly to provide access to other elements, installing the front door, Removing the front door assembly to provide access to other elements, installing the front door.
11. Reinstall the front fender.
EXTERIOR PARTS, REPAIR WORKS, Front fender.
12. Reinstall the front wheel arch liner.
EXTERIOR PARTS, REPAIR WORKS, Front fender liner.
13. Replace the wheel (wheels) and tighten the nuts to a torque of 115 Nm.
14. Connect all electronic units.
15. Connect the generator.
16. Attach "negative" battery terminal.
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