Dismantling
1. Disconnect "negative" battery terminal.
2. Remove the front bumper.
EXTERIOR PARTS, REPAIR WORKS, Front bumper assembly - for vehicles up to 2004 model year.
3. Drain the coolant from the cooling system.
COOLING SYSTEM: Td4 engine, ADJUSTMENTS, Coolant drain, system flush and fill.
4. Install a container to collect the escaping coolant.
5. Loosen the clamps and remove the inlet and outlet hoses from the FBH heater.
CAUTION: Before disconnecting or removing system components, make sure that the surfaces adjacent to the connection points are free of dirt. Install plugs in fittings and piping to keep dirt out of the system.
6. Position the absorbent cloth, loosen the clamp and remove the fuel supply hose from the FBH heater. Close the hose with a stopper and slide it to the side.
7. Loosen 1 bolt and remove the remaining bolts securing the FBH heater support bracket to the body.
8. Remove the heater from the support, disconnect the connector blocks and move the unit to the side.
NOTE: If disassembly was carried out only to provide access to other elements of the system, then further disassembly operations should not be performed.
9. Turn out 3 screws of fastening of a heater to a support.
10. Remove the support.
11. Loosen the clamp securing the air supply hose to the FBH heater and remove the clamp from the exhaust pipe.
12. Remove the 2 bolts securing the air supply hose and exhaust pipe assembly to the FBH heater and move the assembly aside.
Installation
1. Install the exhaust pipe, air hose, and bracket assembly to the FBH heater.
2. Screw in the bolts and tighten them with a torque of 10 Nm.
3. Tighten the exhaust pipe clamp bolt to 5 Nm.
4. Align the position of the hose with the mark on the body and secure it with a clamp.
5. Install the heater support bracket and tighten the bolts to 10 Nm.
6. Connect the pads to the heater connectors.
7. Install the FBH heater on the body and tighten the bolts to 10 Nm.
8. Attach hoses of system of cooling to a heater and fix them collars.
9. Attach the fuel supply hose to the heater and secure it with a clamp.
10. Fill the engine with coolant.
COOLING SYSTEM: Td4 engine, ADJUSTMENTS, Coolant drain, system flush and fill.
11. Reinstall the front bumper.
EXTERIOR PARTS, REPAIR WORKS, Front bumper assembly - for vehicles up to 2004 model year.
12. Attach "negative" battery terminal.
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