Dismantling
1. Drain the oil from the transfer case.
TRANSFER BOX, ADJUSTMENTS, Changing the transmission oil in the transfer case: except for the North American market.
2. Remove the right drive shaft seal.
TRANSFER BOX, REPAIR WORKS, Right drive shaft oil seal.
3. Turn away a bolt of fastening of the lower crossbar of fastening of the engine to a beam.
4. Turn away a bolt of fastening of the bottom crossbeam to an arm on the pallet.
5. Remove the engine mount lower cross member.
6. Turn away 3 bolts of fastening of an arm of the lower crossbar to the pallet and remove an arm.
7. Turn away the top bolt of fastening of an arm of a distributing box to the block of cylinders.
8. Turn out 5 bolts of fastening of an arm to a distributing box.
9. Turn out 3 bolts of fastening of an arm of a distributing box to the pallet and remove an arm.
10. Turn away 8 bolts of fastening of a back cover to a case of a distributing box.
11. Remove the back cover.
12. Turn away a bolt of fastening of the bottom crossbeam to an arm on the pallet.
Installation
1. Remove the remnants of the old sealant from the mating surfaces of the cover and transfer case housing.
2. Apply a narrow bead of STC 4600 sealant to the mating surface of the rear cover.
3. Install the rear cover on the transfer box housing, tighten the bolts sequentially to 30 Nm.
4. Install the transfer box bracket and pull the mating surfaces together.
5. Completely tighten the transfer box bracket bolts in the following sequence:
- Five bolts securing the bracket to the transfer case with a torque of 50 Nm
- One bolt securing the bracket to the cylinder block with a torque of 45 Nm
- Three bolts securing the bracket to the pallet with a torque of 88 Nm.
6. Install the lower cross member bracket on the pallet, screw in the bolts and tighten them to 100 Nm.
7. Install the lower cross member of the engine mount, screw in the bolts and tighten them to a torque of 80 Nm.
9. Establish an epiploon of the right power shaft.
TRANSFER BOX, REPAIR WORKS, Right drive shaft oil seal.
10. Fill oil into the transfer case housing to the required level.
TRANSFER BOX, ADJUSTMENTS, Changing the transmission oil in the transfer case: except for the North American market.
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