Front seat lumbar support roller with manual adjustment (Freelander 1)

Dismantling

1. Remove the front seat.

SEATS, REPAIR WORK, Front seat.

2. Release the fastener and remove the headrest.

3. Remove the seat back tilt adjustment handle.

4. Release the side trim clips and remove the trims.

5. Remove the 4 Torx bolts securing the backrest frame and remove the backrest from the cushion frame.

6. Remove the lumbar support roller adjustment handle.



7. Release the seat back upholstery at the base of the frame.



8. Remove the upholstery from the seat back as shown in the figure.



9. Drill out 2 rivets from the seat back frame.



10. Remove the guides of both headrest rods.

11. Remove the backrest upholstery and soft padding from the seat back frame.



12. Unscrew the 2 bolts securing the cable mechanism for adjusting the lumbar support roller and remove the adjustment mechanism.

13. Remove the 8 lumbar support roller retainers from the seat back frame and 4 brackets.

14. Remove the lumbar support roller.

Installation

1. Place the lumbar support roller on the seat back frame and install the brackets.

2. Install the lumbar support roller fastening clips to the seat back frame.

3. Install the cable mechanism and tighten its mounting bolts.

4. Install the backrest upholstery and cushion onto the seatback frame.



5. Install the headrest guide rods.

6. Replace the belts and secure them with rivets.

7. Replace the seat back upholstery.

8. Secure the seat back upholstery to the base of the frame.

9. Install the lumbar support roller adjustment handle.

10. Align the backrest frame with the seat frame, install the Torx bolts and tighten them to 45 Nm.

11. Install the side panels and secure them to the clips.

12. Install the headrest.

13. Install the seat back tilt adjustment handle.

14. Install the front seat.

SEATS, REPAIR WORK, Front seat.