Contents: Removal ⇩ Installation ⇩
Removal
1. Remove the air cleaner assembly. Refer to procedure: Air Cleaner (303-12A Intake Air Distribution and Filtration - 3.2L NA - I6, Removal and Installation).
2. Remove the engine trim. Refer to procedure: Engine Cover - 2.2L Duratorq - Td4 (501-05 Interior Trim, Removal and Installation).
3. Drain the coolant from the cooling system. Refer to procedure: Draining/Filling Coolant and Bleeding the Cooling System (303-03B Engine Cooling - 2.2L Duratorq - Td4, General Procedures).
4. Raise the vehicle.
WARNING: Never work on or under a vehicle that is supported solely by a jack. Always support the vehicle securely.
5.
Prepare to collect any leaking coolant. A new O-ring must be installed.

6.
NOTE: Remove and discard the O-ring.

8.

Installation
1. Connect the engine coolant temperature (ECT) sensor connector.
2. Install the engine coolant temperature (ECT) sensor.
CAUTION: A new O-ring must be installed.
3. Connect the heater outlet pipe.
4. Install the air cleaner assembly. Refer to procedure: Air Cleaner (303-12A Intake Air Distribution and Filtration - 3.2L NA - I6, Removal and Installation).
5. Install the engine cover. Refer to the procedure: Engine Cover - 2.2L Duratorq - Td4 (501-05 Interior Trim, Removal and Installation).
6. Fill and bleed the cooling system. Refer to procedure: Draining/Filling Coolant and Bleeding the Cooling System (303-03B Engine Cooling - 2.2L Duratorq - Td4, General Procedures).
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