Plug all openings. Use new caps. Clean the area around the element and remove foreign material from it.
Removing
1. Disconnect the battery ground wire. Refer to procedure: Specifications (414-00 Charging system - General information, Specifications).
2. Raise the vehicle.
WARNING: Place secure stands under the vehicle.
3. Remove the throttle body. Refer to Procedure: Throttle Body (303-04B Fuel supply and controls - 2.2L Duratorq - Td4, Removal and installation).
4.
5.
6.
Reject the component. Plug all openings.
7.
8.
9.
10. Remove the fuel filter. Refer to Procedure: Fuel Filter (310-01B Fuel tank and fuel lines - 2.2L Duratorq - Td4, Removal - Refitting).
11.
12.
13.
14.
15.
16.
17.
18.
Installation
1. Install the crankcase ventilation oil separator. Tightening torque: 10 Nm
CAUTION: A new O-ring must be installed.
2. Install the crankcase ventilation oil separator, wiring harness bracket. Tightening torque: 10 Nm
3. Connect the crankcase ventilation hoses.
NOTE: Install new mounting clips.
4. Install the crankcase ventilation oil separator to the cylinder block bracket. Tightening torque: M6 10 Nm. M8 25 Nm
5. Install fuel filter brackets. Tightening torque: 25 Nm
6. Connect the oil dipstick tube. Tightening torque: 10 Nm
7. Install the fuel filter. Refer to Procedure: Fuel Filter (310-01B Fuel tank and fuel lines - 2.2L Duratorq - Td4, Removal - Refitting).
8. Install the engine oil filler pipe. Tightening torque: 10 Nm
NOTE: Install a new clip.
9. Install the intake manifold adapter. Tightening torque: 6 Nm
10. Install intake manifold adapter, wiring harness bracket. Tightening torque: 10 Nm
11. Install the EGR pipeline. Tightening torque: 10 Nm
Install a new item. Clean mating surfaces of foreign material.
12. Install ventilation piping.
13. Install the throttle body. Refer to Procedure: Throttle Body (303-04B Fuel supply and controls - 2.2L Duratorq - Td4, Removal and installation).
14. Connect a wire of weight to the accumulator. Refer to procedure: Specifications (414-00 Charging system - General information, Specifications).
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